Customer Reference
1 |
Pupuk Iskandar Muda
|
2 |
Semen Andalas
Toba Pulp
|
3 |
IKPP
RAPP
RBH
|
4 |
Semen Padang
|
5 |
Lontar Papyrus
|
6 |
Pupuk Sriwijaya
PLTU Baturaja
Semen Baturaja
|
7 |
Bukit Asam
PLTU Tarahan
|
8 |
Holcim Ciwandan
Indoferro
Krakatau Bandar Samudra
Krakatau Posco
Krakatau Steel
Permata Dunia Sukses Utama
PLTU Labuan
Sejahtera Karunia Lines
|
9 |
Bakrie Tosanjaya
Bogasari
Cipta Mortar Utama
Indocement
Indonesia Power
MG Maritim
Pama Persada
Pelayaran Bahtera Adhiguna
Pupuk Kaltim
Pupuk Kujang
|
10 |
Alam Daya Sakti
General Mineral Resources
Smellting
Supersonic Chemical Industry
|
11 |
Papumas Panca Putra Marga S
Selo Agung
|
12 |
Holcim Indonesia Tuban Factory
Ipmomi
Java Power
Petrokimia Gresik
PT PJB UBJOM PLTU Tj. Awar-awar
Semen Gresik
YTL
|
13 |
Asmin Coalindo Tuhub
MTU
Suprabahari Mapanindo
TOP (Telent Orbit Prima)
|
14 |
Pribadi Citra Megah Utama
Duta Tujuh Saudara Sejati
Arutmin Sungai Danau
Arutmin/Theiss Senakin
Arutmin NPLCT
Arutmin Satui
Meratus
IBT - Adaro
Bahari Cakrawala Sebuku
Jorong Bara Greston
KPP Sungai Putting
KPP Rantau
Hasnur Group
Tapin Coal Terminal
Adaro
Pama Persada
JPI – Adaro
|
15 |
Jembaya Muara Bara
KPC
Berau Coal
Indominco Mandiri
Adanni Global
Pesona Khatulistiwa Nusantara
Mahakan Sumber Jaya
Bharinto Ekatama
Indo Talent
RBH
Mandiri Group
Dire Pratama
|
16 |
Meares Soputan Tokatindung
|
17 |
Semen Bosowa
Semen Tonasa
|
18 |
Antam Pomala
|
19 |
Semen Kupang
|
20 |
Freeport Indonesia
|
Product
THE BENEFIT OF TECHNOROLL IDLER
Shell
The shells are made from special ERW conveyor tube
with close tolerance ensuring smooth, eccentrically free
running with minimum diameter runout.
Bearing
TechnoRoll rollers are fitted with single row deep
groove ball bearings, ZZ, RS sealed type with C3 or
C4 internal clearance and use long life grease. We
have selected these bearings because they give up
from eight to ten minutes angular deflection in
their operation, coupled with even load
distribution within each bearing race.
Shaft
Made from carbon steel round bar. The round bar
are cut, turned with fine tolerance and ground
bearing seating to ensure press fit between
bearing and shaft
Testing
All the rollers are thoroughly tested for TIR,
rotation resistance, balancing, and water resistant
sealing before dispatch.
Bearing Housing
The bearing housing are made of deep drawn
quality sheet pressed to high degree of accuracy,
keeping tolerance at bearing seating region
as specified by the bearing manufactures.
Balance
Destructive vibration can arise from unbalance of
rollers producing fluctuating loads on the idler and
supporting structure. Excessive unbalance can
cause hammer on the bearings and loosening of
bearing and seal fits. TechnoRoll rollers to a range
of balance requirements from commercial quality
through to dynamically balanced for demanding
high speed – low noise applications. Every roll is
test run after final assembly.
Labyrinthseal
Time tested and universally accepted multistage
sealing made from polymer and provide on both
sides of the bearings with dust-cover and
weather-seal. The components are assembled
together with high quality bearings.
Total Indicator Runout(T.I.R.)
Excessive T.I.R. causes noisy belt flap,
structural vibrations, roll unbalance and
reduced bearing life. TechnoRoll shells are checked
regularly during manufacture to ensure they
comply with quality standards established
by TechnoRoll. The high level of balance achieved
by TechnoRoll begins with the quality
of the electric resistance welded high speed
conveyor tube
Welding
Jig welding of the base frames ensures slotted
mounting brackets are accurately aligned. This has
the effect for reducing installation costs and
belt wear. All roll supports are welded to provide
smooth weld surfaces for the application of
protective coatings. Welds are cleaned prior
to surface treatment.
Surface Protection
Technoroll painting standard powder coating or
epoxy paint. Frames and structural members are
coated with epoxy paint or galvanized.
Quality Control
Our products have passed the quality control
procedures that are intended to ensure that
products manufactured do a set of defined criteria
for premium quality or meet the requirements of
the clients or customers.
Idler Range
Carry Roller
Impact Roller
Rubber Disc Return Roller
Spiral Return Roller
Offset Carry Idler
Inline Carry Idler
Tilted Carry Idler
Transition Carry Idler
Self Alignment Carry Idler
Retractable Impact Idler
Flate Return Idler
Rubber Disc Return Roller
Vee Return Idler
Self Alignment Vee-Return Idler
Self Alignment Return Idler
Idler Range
We manufacture conveyor pulley for mining, cement, power plant, coal terminal and various applications in bulk material
handling. Our mission is to provide quality and competitive product to our customers. We can manufacture pulley to your
specification and design the pulley as your needs.
All pulley use locking device/element with RINGFEDER to connect shaft & hub. All pulleys are statically balance for non drive
and dynamically balance for drive pulley. The lagging for drive pulleys are provided by either cold or hot vulcanizing as per
customer requirement. Non drive pulleys are provided with plain lagging unless specified by customer. The shore hardness of
rubber lagging are 55 to 65 (durometer) Shore A.
PULLEY PRODUCT LINE
-
Drum Pulleys from 215mm to 2400mm diameter,
range from light to heavy duty pulley
LAGGING
We use only quality rubber lagging materials from Rema Tip Top
RfN 7012 RfN 7012 stainless RfN 7013 RfN 7014 RfN 7015
We use only quality rubber lagging materials from Rema Tip Top for cold lagging.
For hot lagging we use rubber made by ourself. Our rubber lagging product
for hot lagging called Soft Rubber G4-070-B.
-
CERAMIC LAGGING - Rema Tip Top CK-X
The “knobbly” surface of the ceramic tiles provides optimum grip on pulleys
subject to high stress. Ceramic material is suitable for pulley lagging,
due to its specific properties of extremely high wear-resistance provide by
aluminium oxide (A1203). It replaces traditional materials, because it provides
higher profitability by considerably increasing the service life and the efficiency
of pulley laggings. Ceramic lagging suitable for pulley lagging which subjected
medium to heavy load fabric or steel cord belt.
Pulley Locking Assembly
Ringfeder - Keyless locking assembly is a famous Locking device for quick mounting and dismounting. It has a benefit by
avoiding concentrating stress at the shaft due to any key way on the shaft from any regular device of locking element.
Introduction
TechnoRoll is one of main products from Suprabakti Mandiri,
PT which manufacture in Indonesia and have supplied
around South East Asia region. TechnoRoll is a line of
high-performance conveyor rollers and pulleys designed to
meet your conveyor’s operating conditions.
Providing solutions for any demanding environment,
TechnoRoll’s products are designed and manufactured
according to each of our customer’s specifications.
More than 10 years experience, TechnoRoll has mobilized
virtually millions of tons of bulk materials; improving
productivity and efficiency in the mining industry.
TechnoRoll offers a complete range of standard and custom
designed conveyor idlers for various bulk handling
application in mining such as gold, coal, copper, nickel,
cement, etc., bulk terminal, fertilizer, power plant, gravel,
and in-plant conveying applications throughout industry.
TechnoRoll design and manufacture idlers in different
trough angles and for various usages in a wide range of belt
conveying. The range include idler and pulley like
carry, return, impact, training, transition and pulley to suit
different belt widths.
TechnoRoll idlers and pulleys pass through a stringent
ISO 9001 quality inspection, before they become
a key component in your conveyor system.
TechnoRoll idlers and pulleys are known worldwide for
quality and reliability. ISO, CEMA, SNI, JIS, DIN are just some
of the standards we manufacture too.
CERTIFICATION